Bill Hudson Posted May 21, 2020 Share Posted May 21, 2020 Several months ago I started construction on a Chinese Cart using photos, measurements furnished by Brian Simpson of England. Since I only have a Sherline lathe and mill (too small to make the wheels) I had to make some adaptions which will show up later in this topic. Hope you enjoy and of sure I would appreciate comments along the way. They keep my creative juices flowing. A few years ago I started loosing the feeling in my feet and my knees are bone on bone with no possible replacement of the joints. I had to give up driving and am mostly home bound. To topic off I also am developing hand tremors. (PLEASE I do not want sympathy remarks, I don't want or need them) Although the tremors have interfered with my accuracy and quality (as I see it) I am not letting it stop me from building. So enough of that. Lets get on with the build. Quote Link to comment Share on other sites More sharing options...
Bill Hudson Posted May 21, 2020 Author Share Posted May 21, 2020 I tried to post these photos in order but the site chose its on way. Starting on the frame. Used white oak for the main wood. The frame pols are mostly square so they were sawn to size then tapered on the end to accept the metal tips . The frames were measured out for the mortices then mounted on my Sherline mill with a sacrifice piece of wood on the bottom. Then each mortice was drilled through. The the mortices were cut using miniature gouges. The cross pieces were tenoned to fit the mortices. Quote Link to comment Share on other sites More sharing options...
Bill Hudson Posted May 22, 2020 Author Share Posted May 22, 2020 N Next comes the wheels Quote Link to comment Share on other sites More sharing options...
ElgaKoster Posted May 22, 2020 Share Posted May 22, 2020 I am glad you are posting it here Bill, I have enjoyed seeing it on Facebook but I think I have missed some of your posts on this project there. It really is a great project, thanks for sharing, I am looking forward to seeing the rest of your progress. Quote Link to comment Share on other sites More sharing options...
WeekendMiniaturist Posted May 23, 2020 Share Posted May 23, 2020 The forum comes back to life! I was thinking all the miniaturists have taken a leave of absence from making miniatures. Bill, this is an incredible project; I still am amazed at the construction of the wheels with all the nails in the wood to strengthen the wheel. Is the real cart actually in the UK? I am looking forward to the windows. They look like they will be very challenging, and I'm looking forward to the application of metal over the top of the cart. Thanks for posting an update here on the FMF.... Quote Link to comment Share on other sites More sharing options...
Bill Hudson Posted May 23, 2020 Author Share Posted May 23, 2020 Starting on the wheels. I glued up nine wedges (fellies) to make a wheel blank.These were made from white oak. There are eighteen spokes per wheel, two to each felly. s Quote Link to comment Share on other sites More sharing options...
Bill Hudson Posted May 23, 2020 Author Share Posted May 23, 2020 The wheels are four inches in diameter so much too large to turn in my sherline lathe. I developed a plate that mounts on my rotary table and mounted in my sherline mill. Quote Link to comment Share on other sites More sharing options...
Bill Hudson Posted May 23, 2020 Author Share Posted May 23, 2020 A sacrifice particle board blank is sawed on my band saw and drilled in the center. This is mounted over the post on the plate and held to the pate with double stick tape. The wheel blanks are then mounted to the top the blank in the same manner. The the wheels are milled out. Quote Link to comment Share on other sites More sharing options...
Bill Hudson Posted May 23, 2020 Author Share Posted May 23, 2020 1 Quote Link to comment Share on other sites More sharing options...
mgrlvr Posted May 23, 2020 Share Posted May 23, 2020 Bill, Hi! I'm delighted to see you building. Thank you for the post and these great photos of your work. I look forward to following the project. Patrick Wentzel 1 Quote Link to comment Share on other sites More sharing options...
Bill Hudson Posted May 23, 2020 Author Share Posted May 23, 2020 Like I said there are over 500 nails in these of each wheel . I made a drilling jig to fit on the rotary table to his the drilling of the holes. I had a little problem of drill wander in the wood grain. The results are acceptable to me. 1 Quote Link to comment Share on other sites More sharing options...
WeekendMiniaturist Posted May 24, 2020 Share Posted May 24, 2020 AMAZING wheel! I definitely relate to the wandering drill bit... Is there a way to alter the point of the drill bit so it doesn't wander so much? Quote Link to comment Share on other sites More sharing options...
MeezerMama Posted May 25, 2020 Share Posted May 25, 2020 Bill, this is fascinating! I learn so much from your work. Thanks for sharing it. Quote Link to comment Share on other sites More sharing options...
Bill Hudson Posted June 16, 2020 Author Share Posted June 16, 2020 Jumping ahead for a sneak preview of things come. These are the main parts of the cart less one wheel which is still under construction. Every thing is kind os stacked together in these pictures. Once the last wheel is done I will be going to the metalwork to finish it off. 3 Quote Link to comment Share on other sites More sharing options...
WeekendMiniaturist Posted June 16, 2020 Share Posted June 16, 2020 This is incredible! The windows of the cart are especially beautiful. Don't you love it when a plan works out? It's like being at GS without the hassles of travel! Quote Link to comment Share on other sites More sharing options...
MeezerMama Posted June 18, 2020 Share Posted June 18, 2020 This is exquisite. Can we see a close-up of the window panels? They look fabulous. Quote Link to comment Share on other sites More sharing options...
Bill Hudson Posted June 18, 2020 Author Share Posted June 18, 2020 This the lattice in the windows. I made them from 1/16" square cherry drawn round through a drill gage. 1 Quote Link to comment Share on other sites More sharing options...
WeekendMiniaturist Posted June 20, 2020 Share Posted June 20, 2020 Since the cherry was drawn through a drill gage, they are rounded off, so did you file the edges that were assembled at 90 degrees with a round file? Is there tips for using a drill gage for reducing stock? I didn't think my draw plate was very sharp, so I am interested if there is a specific brand that can be recommended. The lattice is amazing! Quote Link to comment Share on other sites More sharing options...
Bill Hudson Posted June 20, 2020 Author Share Posted June 20, 2020 I used a standard drill gage. This one is Craftsman but the General ones are also good. You need to draw from the back side as the holes are sharper. Taper the end of the piece being drawn and start with the easiest hole. I stopped drawing before the pice became completely round leaving a flat area. I did not worry about trying to fit the ends to fit the profile of the adjoining piece. At that scale it is not noticeable. I made special fixtures to build the main components in. If you will notice the upper section outer pieces form a Capital I and the lower pieces form a capital T. I made an assembly frame with a removal bottom. to the bottom I glued a drawing of the lattice. I cut apiece of wax paper to fit in it then build the lattice stating with the upper section. Then I build the lower section and fill in. I 2 Quote Link to comment Share on other sites More sharing options...
Bill Hudson Posted June 21, 2020 Author Share Posted June 21, 2020 First I made brass jigs to hold the parts while being glued. Shown here is the capital T part. the lower notch is used when making the capital I parts. A blank is placed in the assembly fixture while the upper section is built. Then the lower section is built tome the whole lattice of one window. The little black and striped parts below are inserted to space the leg of the T away from the fixture wall. 2 Quote Link to comment Share on other sites More sharing options...
WeekendMiniaturist Posted June 25, 2020 Share Posted June 25, 2020 Thank you Bill for sharing your genius with us in the fine miniatures forum. It is so helpful to see these processes, as I find it very challenging to do this and get the glue to dry and the pieces to be straight. I can see the underlying pattern would be very helpful and a ruler and pencil works perfectly. Tamra Quote Link to comment Share on other sites More sharing options...
Bill Hudson Posted August 17, 2020 Author Share Posted August 17, 2020 A little more work on the Chinese cart. I have made and added the prop leg under the frame; this holds the cart level when not hooked up to an animal. The picture of the cart with cab is not a picture of the finished cart; the cab is just sitting on the frame for the photo. I am now starting on the iron work, something I really enjoy doing. I love the challenge. 1 Quote Link to comment Share on other sites More sharing options...
ElgaKoster Posted August 18, 2020 Share Posted August 18, 2020 This is a great project Bill, thank you for sharing it with us. Quote Link to comment Share on other sites More sharing options...
Mesouth Posted August 20, 2020 Share Posted August 20, 2020 Thank you Bill for sharing! Your jigs are wonderful! Martha Quote Link to comment Share on other sites More sharing options...
WeekendMiniaturist Posted August 20, 2020 Share Posted August 20, 2020 Oh, I wish I could be Bill's shop assistant and watch the metal work in progress! It is looking beautiful. I would have no issues sweeping the floor for you or handing off tools... I have experience! in my pre-teen years, I used to assist my father when he was working on cars. DH also lets me sweep the floor in our shop too. Quote Link to comment Share on other sites More sharing options...
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